CYLINDER ASSEMBLY CELL

Cylinder Assembly Cell has been designed to facilitate the following:

  • Single piece flow concept
  • Mechanized Semi-Automatic Torquing System for Piston and Gland Torquing
  • Reduce Operator Error
  • Reduce Cycle Time
  • Facilitate Assembly of different models
    (Refer System Specifications)
  • PLC Controls
  • Ensures a cycle time of Less than 300 seconds.
    ( Floor to Floor )
    (Including Loading / Unloading)
  • Diagnostics

Component Station



Rod Sub Assembly Station

Gland Torquing Station



System Specifications
Sl.No. Description Minimum Maximum Remarks
1 Stroke 500 1200 ---
2 Bore 60 140 ---
3 Rod Dia 40 80 ---
4 Piston OD 60 140 ---
5 Tube OD 70 160 ---
6 Closed Length 650 1600 ---
7 Rod Eye Width 40 200 ---
8 Rod Eye ID 35 70 ---
9 Tube Clevis ID 35 70 ---
10 Piston Torque 40 Kgmtr 240 Kgmtr ---
11 Gland Torque 20 Kgmtr 100 Kgmtr ---
12 Piston Rod Length 650 1500 ---
13 Tube Length 600 1500 ---
14 Bi Metallic Bush Press --- --- Capacity: 10 Tons
15 Cycle Time --- --- Less than 5 Minutes