GEAR PUMP TESTING

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  1. Gear Pump Testing provides a facility to conduct automatic Performance Tests with Positive suction.

  2. Gear Pump Test Rig is designed to facilitate the following:
    • Automated Testing
    • Minimum Human Error
    • Minimum Human Fatigue
    • Repeatability
    • Automated Reports
    • Graphs & Plots
    • Data Archive & Retrieval.

  3. facilitates programming of the following:
    • Enable / Disable a sequence step.
    • Set the sequence step Duration.
    • Set the sequence step Pressure.
    • Set the sequence step Speed.

  4. Automatic selection of the Flow, Pressure, and speed on selection of the model.

  5. Security (multiple level) to allow access, based on user levels.

  6. Configuration of Sensors, & Online calibration of Sensors.


Specifications

    Offline Filtration & Cooling:
    • Pump       : 60 Lpm(43cc).
    • Pressure   : 10 Bar Max.
    • Power       : 5.0 HP
    • Filtration   : 49, 25 Duplex.
    • Position    : Main Tank

    Scavenging ( Dirty to Clean Tank ) :
    • Pump       : 125 Lpm.(83cc)
    • Pressure   : 10 Bar Max.
    • Power       : 5.0 HP
    • Filtration   : 49, 25 Duplex.
    • Tank Size : 600 Ltrs.

  • Acoustic Noise: 75 Db max.
    (Acoustic Chamber not required).

  • Cycle time ( Floor to Floor ) shall be 5.0 minutes approx.

  • Setup ( Model Change time ) will be 30.0 minutes.



Specifications

    Test Rig Specifications :

    • Max Flow                       : 250 lpm.
    • Max Pressure                 : 300 Bar.
    • Max Speed                    : 2900 rpm.
    • Max Torque                   : 35 KgMtr. @ 1500 RPM
    • No of stations                : 2 Stations
    • No of Pumps under test  : One.
    • Control Power Supply      : 10 KW, 440V, 3 Phase
                                            from TNSEB or Captive
                                            Power Generator.
    • Space Required             : 3 mtrs x 3 mtrs excluding
                                           Engine + PTO.
    • Utilities                         : Water, Oil and Power.

    Pump Drive :

    • Max Speed                    : 2900 rpm.
    • Max Power                     : 100 HP

    Hydraulic Power Pack:

    • Max Pressure                 : 300 Bar.
    • Max Flow                       : 250 LPM.
    • Main Reservoir               : 1200 Ltrs
    • Scavenging Reservoir      : 800 Ltrs
    • Power                            : 125 HP
      (Total installed power including all equipment)
    • Filtration & Cooling          : Offline, 50,000 Kcal/Hr,
                                            125 lpm.